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In the primitive design of the process plant the flow lines where from
each of the equipment used to be drawn from the source to the destination. Due to the cost
consciousness and the aesthetics, engineers started cutting down the line routing by
identifying the common source for different destinations. |
For such type of
common lines were provided till the destination room and different lines drawn from there
onwards. Due to aesthetics this concept was further modified to make things much simpler,
these new concepts introduced divert panels in the process plants. Divert panels or flow
plates are as the name indicates is an stainless steel plate having number of nozzles as
per the name indicates is an stainless steel plate having number of nozzles as per the
design which are used to divert the flow from common source to different destinations.
Design Highlights:
- Strong SS plate with an SS pipe or box border to give it strength
- The plate consists of nozzles as per the requirement
- The nozzles can be provided with Butterfly valves or Unions (SMS / IDF / DIN)
- To connect between the desired nozzles swing bends are provided.
- All the nozzles and bends are inside polished after welding for sanitary purpose.
- The whole divert panel is buffed to give it a good aesthetic appearance.
- All the nozzles on divert panels are provided with blanks which are attached to the flow
plate with an SS chain. These blanks are used to blank the nozzle whenever it is not in
use.
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Extensively used to prefilter products in Dairy, Brew
etc. |
Strainer are required to separate foreign particles from the liquid. This
helps in primary clarification and avoids choking of the spray ball in case of CIP
solution.
Design Highlights:
- The body of the strainer is in the long pipe section with union connections on both
ends, which facilitates in removing the strainer mesh from inside.
- The filter mesh is made on the pipe with holes on it depending on the foreign particle
size in the liquid. The perforated pipe or strainer mesh is introduced inside the strainer
body and the union tightened.
- In the inlet of the strainer a drain pipe with valve is provided so that the sludge can
be drained during back washing of the filter. To facilitate back washing a separate nozzle
with valve is provided on the outlet pipe of the strainer.
- The strainer can be easily by dismantled for inspection.
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These are pressure
vessels extensively used in pharmaceuticals and baby feed industries |
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Commonly known as a lab
basin, extensively used in Brew to determine color and viscosity of Wort. |
Aeration / Carbonation is required to maintain a desire level of the gas in the
product. e.g. Aeration in the Wort and carbonation in beer in the Breweries, carbonation
in the soft drinks etc. In all the cases it is very important to have the same level of
gas in the product, hence proper injection and mixing unit is very essential.
Design Highlights:
- Inverted 'L' shaped unit with the product inlet from the bottom and the product outlet
from the side.
- The gas injection is through a stainless steel candle of 40-60 micron pore size as per
requirement.
- Non return valve is provided at the inlet of the injector candle to avoid the flow of
the liquid into the gas tube.
- The gas line is provided with the pressure regulator and the micron filter for adjusting
the required pressure and supply of dirt free gas.
- The body of the gas mixer is in glass so that the injection and mixing can be viewed.
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Name of
Product |
Application
used for
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A |
Pipe Clamps |
Widely used for
erection of pipe line in Dairy, Brewery, Softdrinks and Pharmaceuticals industry. |
B |
Pipe Holder |
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C |
TEE |
Product Line |
D |
BEND |
E |
REDUCERS |
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F |
Spray Ball |
CIP Cleaning |
| G |
Chains |
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| H |
Dimpled Plate |
Used as flooring for Mezzanine Floors |
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| Stainless
Steel Vessel |
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Design Highlights:
- S3 304/316 pressure vessels in small capacities. The vessel can be provided with all
fittings viz. Pressure relief valve, light cum sight glass, sample valve etc. Inside
polishing can be done as per the requirements. Outside buffed polishing can also be done.
- Atmospheric pressure vessels of any specification can be done.
- Trolley mounted complete dosing system with agitator and dosing pump can be provided as
per requirements.
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| Milk
Dump Tank |
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Design Highlights:
- Capacity : 500 L or 1000 L volumetric
- Construction : Rectangular tank with sloping bottom towards cup type outlet. The tank is
provided with collection chute and triple piece removable cover.
- Tank shell is made of 2mm thick SS 304.
- Finish : Sanitary 120 grit.
Accessories :
- Cup type outlet with SS304 SMS standard butterfly valve.
- 4 nos. SS ball feet of 40 NB size.
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| Milk
Weigh Bowl |
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This bowl is used for weighment of milk received in cans at the dairy.Design
Highlights:
- Capacity : 250 L or 500 L volumetric.
- Construction : SS 304 Milk Strainer for dumping of milk from cans.
- Finish : Sanitary 120 grit
- SS 304 Milk Bowl fixed by 4 nos. hangers on milk weigh scale. The bowl will be made of
SS 304 2mm thick sheet. All curvatures and corners are of 25mm radius for sanitary
purpose. The top edge of the bowl is folded to impart strength.
- Bowl bottom sloping towards outlet.
- Bowl outlet valve : Lift type disc valve for unloading of milk into dump tank after
weighment.
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| Insulated
Milk Storage Tank |
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For storage of chilled raw and pasteurized milk. The insulated tank stores milk at chilled
condition for hours without temperature rise.
Design Highlights:
- Capacity : 5000 Ltr, 10000 Ltr, 15000 Ltr.
- Construction : Horizontal cylindrical body supported on 4 or 6 legs.
- Inner shell : made of 2mm thick SS 304 sheet. Conical ends with sanitary accessories.
Finish : Sanitary 120 grit
- Outer shell : made of 2mm thick SS 304 or 3mm thick MS cold rolled CDCA sheet. The mild
steel tank will be painted with one coat of anti-corrosive primer and two coats of dairy
enamel paint.
- Insulation : Three layers insulation
- First layer - 25mm rockwood compressed to 10mm on outer side of inner shell
- Second layer - 50 mm thick polystyrene layer bonded by hot bitumen.
- Third Layer - 40 mm thick polystyrene sheet bonded by hot bitumen to reduce air
pockets.
Accessories :
- Agitator - Propeller type agitator mounted on top with geared motor for agitation of
milk. Electric motor of 1 hp.
- CIP nozzles - 2 nos. with CIP spray ball for CIP cleaning of tanks.
- No foam inlet - SMS standard SS304 milk inlet specially designed to reduce foaming of
milk.
- Cup type outlet - Milk outlet with cup for easy and quick discharge of milk provided
with SMS standard butterfly valve welded on tank nozzle.
- Sight and Light Glass - for level reading of milk. Light glass provided with light wood.
- Sand blasted level mark - At regular interval of 250 L for measurement of milk level.
- Ladder - for accessibility to sight glass and agitator.
- Manhole - standard 450mm X 380mm elliptical insulated manhole for access to tank for
inspection and cleaning.
- Air vent - size 100 NB
- Dial Thermometer - 10 to 100 º C.
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| Inline
Strainer for Milk |
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Inline strainer ideally suited for pump inlet, for protection of pumps from foreign
objects damaging the pump.
Design Highlights:
- Construction : Completely stainless steel dish end body. Perforated SS screen and
foodgrade Nitrile/EPDM sealing gasket.
- Connection : SMS standard 51mm, 63.5mm and 38mm as per requirements.
- Finish : Sanitary 150 grit or mirror polished.
- Features a quick opening clamp type construction which makes for easy and quick
dismantling, as well as assembly.
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| Inline Pipe In Pipe Strainer |
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For filtration of
concentrates,syrups etc.
Design Highlights:
- Construction : Pipe in Pipe construction with SS304 body and SS304 perforated
cylindrical screen. Inlet and outlet arranged at L shape for quick opening clamp at one
end. The clamp is fixed with food grade Nitrile of EPDM packing.
- Finish : Sanitary 150 grit
- Nozzle Size : SMS 38mm, 51mm & 63.5mm.
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| Static (Screwed) Gas Mixer |
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Screwed type gas mixer is the most modern of the gas mixer, this design enables inn
getting the accurate fixture of the gas in the liquid due to more turbulence created by
the screw. The design is very simple and there is no problem for complete CIP of the
system.
Design Highlights:
- The main body is the pipe with unions having connection on either end for inlet and
outlet of the fluid.
- Screw is provided inside the body for creating turbulence. The screw is in close
tolerance with the body tube. The rotation of the screw is achieved with fluid pressure
acting on the screw.
- The gas inlet nozzle is perpendicular to the tube and is provided with a non return
valve to avoid fluid entry in the gas line.
- The gas line is provided with a pressure regulator and a sterile filter. The gas line
can be CIPed by changing the swing over bend from the gas line to the CIP line.
- This can be custom designed for wide range of liquid flows.
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